Site
In
many instances it is physically impossible or
undesirable to remove sections or samples from a
component to make traditional laboratory based material
assessments.
Rather than taking the sample to the laboratory we take
the laboratory to the plant. All the techniques we use
are based on traditional laboratory based methods but
have been adapted to make them fully portable.
We have
completed many on site evaluations all around the world
for a variety of reasons. These have included:
-
Assessment of in-service damage of processing
vessels and reactors.
-
Assessment of damage resulting from run away in
service incidents.
-
Assessment of damage resulting from fire.
-
Assessment of contaminated products or cargoes.
There
are a variety of different techniques used to assess a
material on site. These included:
-
Visual inspection.
- On
site metallography. Detailed examination of the
microstructure of a material by direct examination
and use of replicas
for later laboratory examination.
-
Non destructive examination (NDE). Dye penetrant
inspection (DPI), Magnetic Particle Inspection (MPI)
Ultrasonic Inspection (UT). Where necessary we use
fully qualified NDE Engineering consultants to
undertake this work on our behalf but under our
control.
-
Contamination assessment by direct sampling of
deposits or by removal of extracts by swabbing.
A good
example of the use of on site assessment is determining
the degree of damage to plant or equipment that has been
involved in fires.
There are
many indications to the trained eye which allow the
extent of damage to a fire affected structure to be
determined, often a purely visual inspection is
sufficient. If there is any doubt, the extent of the
damage can be assessed by using a range of different
tests. The microstructure and mechanical properties of
metals can be changed by exposure to high temperature.
By using a range of fully portable on site techniques we
can determine if any changes have occurred that might
prevent reuse or repair of a particular item.
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